Automated Pallets Storage Equipment

Model: TS-PLT

Automated pallet storage equipment is a modular training and production simulation system. It offers a complete solution for the study of modern factory automation and integrates a variety of technological applications, including mechanical, electrical, electronic, information, sensor and interface technologies, etc.

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Industrial-grade components and control methods are used to fully demonstrate the modular
production system, including multiple stations each with its own focus, covering monitoring
and feeding, detection and rejection of pallets. defects, handling, processing, simulated heat
treatment and marking, 32-position storage, six-freedom robot handling, stereoscopic
assembly and storage.

The input and output signal cables of each actuator are led to serial ports for quick connection
with the SIEMENS PLC unit, at the same time the PLC are led to 4mm safety connectors for
function expansion. That is, the PLC unit can not only be used for the logic control of the
modular station, but also can be taken out as a stand-alone unit for external programming
application.

All stations can be combined with others to create systems, the complete unit is mobile and lockable with a complete aluminum profile structure and sheet steel chassis.

Specifications

Biaxial cylinder and feed mechanism in one piece formed by a guide groove.
DC geared motor and transfer mechanism formed by conveyor belt
Rotating cylinder and manipulator drive mechanism in the form of a pneumatic gripper.
Stepper motor and intermittent movement mechanism formed by a slider.
Biaxial cylinder and DC motor formed by a simulated marking and drilling mechanism.
Reciprocal handling mechanism formed by synchronous belt and pneumatic clamps.
Conveyor and two biaxial cylinders formed workpiece damping mechanism
Handling of multiple positions related to the robotic arm
Biaxial cylinder and one-piece cutting mechanism formed by compact cylinder Stereoscopic automatic positioning of the workpiece in the warehouse consisting of a manipulator and a two-axis feed spindle.
Data feedback mechanism formed by sensor and storage of various positions.
Application of pneumatic structure.

Cylinder: pneumatic actuator.
Bus board: air source distribution for solenoid valve.
Solenoid valve: for electrical control of the mechanical mechanism.
Throttle valve speed control: for airflow control.
Filter: pressure control and water filtration.
Air compressor: air pressure generator.
Electrical control application
Siemens programmable logic controller system for conveyor belt control.
Sensors:
- magnetic sensor
- fiber optic sensor
- reflective sensor
- analog sensor
- photoelectric sensor
- laser sensor
- color mark sensor
- metal sensor
- limit switch
- limit slot type sensor
- micro switch

Power supply and operation panel.
Controller module, interface module, indicators, etc.
programming application
Sequential structure, selective structure and cyclic structure.
Control of cylinder movement carried out with commutation value, motor-reducer control, indicator control.
Stepper motor control realized with pulse value, servo motor control.
Sensor data reception realized with analog value, SCR driving angle control.
Robot movement programming.
Data exchange performed by Bus.
Measurement and control of the man-machine interface.
Integrated control cabinet with touch screen HMI TOUCH brand SIEMENS.
Reflective sensor and analog sensor for integral detection of pieces, activated by a DC motorreducer.
You can carry the workpiece and guide it to the final step. Waiting for pickup from the next station.

Operation panel:

Stop
Start
reboot
Emergency stop
Online and offline. System-wide voltage feed button.
Buttons and selector switches, DC input circular connector, external communication interface.
Terminal blocks for power supply.
9 hole connector.
9 pin connector.
Belt type conveyor.
Two units of conveyor belts with belt actuators 2 24VDC motors.
Module with rods.
Conveyor belt mechanism: tensioner, timing wheel and belt, DC motor-reducer.
Reflective sensor to detect arrival of parts
Capacitive sensor.
Analog sensor
Laser sensor.
#1 Guide Rod Cylinder with Magnetic Switches and Butterfly Valves

Operation panel:

Stop
Start
reboot
Emergency stop
Online and offline. System-wide voltage feed button.
Buttons and selector switches, DC input circular connector, external communication interface.
Terminal blocks for power supply.
9 hole connector.
9 pin connector.
Belt type conveyor.
Two units of conveyor belts with belt actuators 2 24VDC motors.
Module with rods.
Conveyor belt mechanism: tensioner, timing wheel and belt, DC motor-reducer.
Reflective sensor to detect arrival of parts
Capacitive sensor.
Analog sensor
Laser sensor.
#1 Guide Rod Cylinder with Magnetic Switches and Butterfly Valves
#2 Guide Rod Cylinder with Magnetic Switches and Butterfly Valves
Single acting cylinder with magnetic switches and push butterfly valves – Biaxial cylinder with
magnetic switches and stop butterfly valves.
Slide slot for storage of scrap work pieces Operation panel: start/stop/reset/emergency/online and offline
selector buttons and switches, DC input circular connector,
external communication interface.
Terminal blocks for power supply / connector of 16 + 9 connectors.
5/2-way monostable solenoid valve x2 with busbar
Handling unit.
Functions:
- up/down/left/right/front/back clamp, used to pick up and place the workpiece at a certain distance, the workpiece will be delivered to the rotary processing platform. Which consists of 32 storage compartments.
Rotary cylinder with magnetic switches and butterfly valves
Pneumatic gripper with magnetic switches and butterfly valves
With six stations (60° each) for the placement of pieces. The processed workpiece will be pushed to the next station.
Six position turntable, turntable, stepper motor and drive mechanism
Laser sensor for detecting entry of the workpiece
Metallic sensor for positioning of rotating discs
5. Simulated heat treatment and marking unit.
The manipulator will move the metal workpiece to the heat treatment and marking area, when all processes are finished, they will be taken back to the conveyor belt, and then ejected to the next station.
Laser sensor for part entry detection – Laser sensor for part arrival detection.
Laser sensor for detection of export of parts.
Metal sensor for the detection of metal parts.
#1 Biaxial Cylinder with Magnetic Switches and Butterfly Valves to Stop
#2 biaxial cylinder with magnetic switches and stop butterfly valves.
Marking unit: Compact cylinder with butterfly valves
Heating simulation: heating (lamp), cooling (air blow)
Guide rail and guide bar cylinder with magnetic switches and butterfly valves.
Manipulator unit: guide rod cylinder and pneumatic gripper with magnetic switches and butterfly valves.
Damping unit.
This unit is used to coordinate the supply speed and storage speed in the systems, making sure that the workpiece can be supplied to the next station one by one in sequence.
Conveyor Mechanism: Tensioner, Timing Wheel and Belt, DC Geared Motor
Laser sensor for part entry detection
Laser sensor for detection of arrival of parts
Color sensor for detecting the color of the workpiece.
Fiber Optic and Metal Sensors for Workpiece Export Detection
#1 biaxial cylinder with magnetic switches and throttle valves to stop
#2 biaxial cylinder with magnetic switches and throttle stop valves.
Robot handling unit with six degrees of freedom.
The robot is used to realize the handling of the workpiece to different positions, to simplify the mechanical mechanism. You can pick up three different work pieces from one position to three different positions for the assembly process.
Weight 8.8 kg, payload 2 kg, IP level IP42.
Working radius 600 mm, repeatability ±0.5 mm
Material: aluminum alloy, plastic, rubber
Maximum final velocity 0.6 m/s, DOF 6
Joint range J1 (±180°), J2 (-270~90°), J3 (±150°)
Base interface: network port *1, Type-C port, microHDMI *2, USB 2.0 port *2, USB3.0 port * 2, IO interface.
Emergency stop interface, 48V power interface
IO base: digital input x6, digital output x6
Programming mode: visual programming
Software: RobotFlow, python.
Pneumatic clamp with magnetic switches and butterfly valves.

Mounting unit:

Different assembly processes can be achieved at this station, at the same time, the assembled workpiece will be delivered to a fixed position for the next station.
#1 charging barrel and compact cylinder with butterfly valves and guide rod cylinder with magnetic switches and butterfly valves.
#2 charging barrel and compact cylinder with butterfly valves and guide rod cylinder with magnetic switches and butterfly valves.
#1 Laser Sensor for Workpiece Discharge Detection
Laser sensor #2 for work piece discharge detection
Laser sensor for detection of arrival of work pieces.
Color sensor for detecting the color of the workpiece.
Fiber optic and metal sensors for export detection of work pieces.
Biaxial cylinder with magnetic switches and stop butterfly valves Conveyor Mechanism: Tensioner, Synchronizing Wheel.

Storage unit:

32 Compartments which are made up of 2 pallet storage compartments where each one has a matrix of 4 rows and 4 columns for storage.
Storage data will be detected and logged by design
Guide rod cylinder and air gripper with magnetic switches and butterfly valves are attached to the slide block of the ball screw
Driver, horizontal direction be driven by servo motor with synchronous belt and driver.
Pallets can be stored in any of 32 positions and can be removed. The position for pallet storage or pallet removal can be selected and memorized by means of MES software on the HMI panel. The MES software allows you to see the occupied and various positions to know the storage of each position.

Accessories:

4mm safety connection cables
Serial connection cables
circular patch cords
air tubes
programming cable
Silent Compressor
programming software
Tool set: socket wrench, pincer pliers, wire stripper, pliers, cross
screwdriver, straight screwdriver, diagonal pliers, watch screwdriver, multimeter. Experiment guide.
230V supply
pressure 6 bar
SIEMENS Touch Panel
Number of connections 8
2 axis controller
Cartesian position system
RIFD 2 sensors
Cartesian system axes
Servo Type 2 Linear Axis
Pneumatic Linear Axis 2
Pneumatic rotary axis 1
Tire Gripper 1
Internet connection switch ports 8
Communication to ethernet.
Transparent doors lockable with key.
Licensed MES software.
Programming cables required between PC and equipment.
Communication cables through the necessary protocol between the equipment.
Operation and maintenance manuals.
Dimensions 1200 x 1600 x 1800mm

ÖsterrTech

ÖsterrTech Judendorferstraße 89, Leoben, Österreich